#!/usr/bin/env python3 # -*- coding: utf-8 -*- """ FilmForge 热压模具 RS485 温控链路 ================================================================ 协议以 ../protocols.md 为准(固件仓根目录, 帧示例 hex 全部脚本生成): 物理层 RS485 半双工 115200 8N1 无流控(PC 经 USB-RS485 适配器接板) 命令帧 D5 01 LEN CRC 01=板类型, LEN=命令字节数 响应帧 B5 TYPE LEN CRC payload 一律 ASCII(ok / err / 24.5 / ON 500 ...) CRC 帧内第 2 字节(板类型)起累加到最后一个 payload 字节, 取低 8 位 上报帧 M2S 开启后固件按周期主动发 B5 F0 <温度ASCII> CRC, 格式与 M1 应答相同 命令语义速记(全表见 protocols.md): M1 查温度(OPEN=NTC 开路/SHRT=短路) M2 查上报状态 M2S 设间隔并开启(100~60000, 10ms 步进) M2S0 停止 M3/M3S1/M3S0 加热使能(实装: PB12 慢 PWM + PID 按目标温度 闭环, 开启后真实加热) M4/M4S 目标温度(0~200 整数) M888 软复位 M999 查版本 M9999 进 OTA(均会复位, GUI 需二次确认) 通信要点: 全部命令幂等(ack 丢了直接重发); 命令间隔 >=50ms; 响应超时 300ms 重发 x3。 仅标准库 + 可选 pyserial(缺失只影响串口功能, 其余照常)。 """ import collections import queue import re import threading import time try: import serial import serial.tools.list_ports HAS_SERIAL = True except ImportError: HAS_SERIAL = False HEADER_TX = 0xD5 # 命令帧头(Host -> Device) HEADER_RX = 0xB5 # 响应帧头(Device -> Host) BOARD_TYPE = 0x01 # 板类型字节 FRAME_MIN, FRAME_MAX = 5, 32 # 整帧长度上下限(含帧头/CRC) DEFAULT_BAUD = 115200 # --- 参数范围(protocols.md 命令表) --- TEMP_MIN, TEMP_MAX = 0, 200 # 目标温度整数摄氏度 REPORT_MIN, REPORT_MAX, REPORT_STEP = 100, 60000, 10 # 上报间隔 ms REPLY_TIMEOUT = 0.3 # 响应超时建议值(秒), 供 GUI/CLI 参考 # --- 响应 TYPE 码语义(protocols.md "响应 TYPE 码"表) --- TYPE_NAMES = { 0xF0: '成功', 0xF1: 'CRC 校验错', 0xF3: '板类型错', 0xF4: '命令格式错', 0xFD: '参数越界', 0xFE: '未知命令', } SENSOR_OPEN = 'OPEN' # NTC 开路 SENSOR_SHORT = 'SHRT' # NTC 短路 # GUI 预设命令表: (显示名, 命令, 说明), 顺序即下拉顺序 PRESETS = ( ('查温度', 'M1', '单次测温; OPEN/SHRT 为 NTC 故障态'), ('查上报状态', 'M2', 'ON / OFF'), ('开上报500ms', 'M2S500', '设上报间隔并开启(100~60000, 10ms 步进)'), ('停上报', 'M2S0', '停止周期上报'), ('查加热状态', 'M3', 'ON/OFF(加热使能状态)'), ('开加热', 'M3S1', '开启 PID 闭环控温, 模具将真实加热(需确认)'), ('关加热', 'M3S0', '关闭加热输出'), ('查目标温度', 'M4', 'ASCII 摄氏度(如 120.0)'), ('设目标120C', 'M4S120', '0~200 整数摄氏度, 越界回 FD'), ('查固件版本', 'M999', '如 v41.0.0.1'), ('软件复位', 'M888', '回 ok 后复位(慎发)'), ('进OTA', 'M9999', '复位进 Bootloader(慎发)'), ) # 会复位设备的命令: 任何入口发送前都须二次确认(protocols.md 通信注意事项 3) RESET_COMMANDS = ('M888', 'M9999') Frame = collections.namedtuple('Frame', 'type_code payload raw') def sum_crc(data): """帧内第 2 字节(板类型)起累加到末 payload 字节, 取低 8 位(不含包头与 CRC)""" return sum(data) & 0xFF def build_frame(cmd): """ASCII 命令字符串 -> 命令帧 bytes; 空命令/超长/非 ASCII 抛 ValueError""" payload = cmd.strip().encode('ascii') if not payload: raise ValueError('空命令') if len(payload) > FRAME_MAX - 4: raise ValueError(f'命令过长(>{FRAME_MAX - 4} 字节, 帧上限 {FRAME_MAX})') frame = bytes((HEADER_TX, BOARD_TYPE, len(payload))) + payload return frame + bytes((sum_crc(frame[1:]),)) class FrameParser: """增量字节流 -> 完整响应帧: 帧头+LEN 定界, CRC 校验, 失配丢当前帧头重新同步。 命令/响应/上报帧共用同一字节流; payload 理论上可能含 0xB5 造成同步偏移 (伪帧头 CRC 必错会被跳过), 下一帧自动恢复, 对监视工具可接受。 """ def __init__(self): self._buf = bytearray() def feed(self, data): """喂入新收到的字节, 返回本次解析出的完整 Frame 列表""" self._buf += data frames = [] while True: i = self._buf.find(HEADER_RX) if i < 0: self._buf.clear() return frames if i: # 丢弃帧头前的噪声 del self._buf[:i] if len(self._buf) < 3: # 帧头/TYPE/LEN 尚不完整 return frames length = self._buf[2] if not 1 <= length <= FRAME_MAX - 4: del self._buf[:1] # LEN 非法 -> 伪帧头, 前进 1 字节重同步 continue total = 4 + length if len(self._buf) < total: # 整帧未收齐 return frames raw = bytes(self._buf[:total]) if raw[-1] == sum_crc(raw[1:-1]): frames.append(Frame(self._buf[1], raw[3:-1].decode('ascii', 'replace').strip(), raw)) del self._buf[:total] else: # CRC 失配 -> 丢帧头重同步 del self._buf[:1] def _clean(s): """控制字符 -> '·': 异常载荷按 ASCII 解出的 NUL 等会污染日志行, 且 Windows 剪贴板遇 NUL 直接截断复制内容""" return ''.join(c if ord(c) >= 0x20 and ord(c) != 0x7F else '·' for c in s) def describe(fr): """响应帧 -> 人读文本: TYPE 译码 + payload""" pl = _clean(fr.payload) if fr.type_code == 0xF0: return pl or 'ok' text = TYPE_NAMES.get(fr.type_code, f'TYPE=0x{fr.type_code:02X}') if pl: text += f' {pl}' return text # ------------------------------------------------------------ # payload 译码助手(全部只认成功帧 F0 的 ASCII 载荷) # ------------------------------------------------------------ _FLOAT_RE = re.compile(r'^[+-]?\d+(?:\.\d+)?$') def parse_temperature(payload): """M1 应答/上报帧 payload -> (值, 故态)。解析成功返回 (float, None); OPEN/SHRT 返回 (None, 'OPEN'|'SHRT'); 其余返回 (None, None) 表示非温度载荷。""" p = payload.strip() if p in (SENSOR_OPEN, SENSOR_SHORT): return None, p if _FLOAT_RE.match(p): try: v = float(p) except ValueError: # pragma: no cover - 正则已挡 return None, None if v == v and abs(v) != float('inf'): # 拒绝 nan/inf return v, None return None, None def parse_report_state(payload): """M2 应答 'ON '/'OFF' -> ('ON', ms) / ('OFF', None) / (None, None)""" p = payload.strip() if p == 'OFF': return 'OFF', None m = re.match(r'^ON\s+(\d+)$', p) if m: return 'ON', int(m.group(1)) return None, None def parse_onoff(payload): """M3 应答 'ON'/'OFF' -> 'ON'/'OFF'/None""" p = payload.strip() return p if p in ('ON', 'OFF') else None def validate_report_interval(text): """上报间隔输入 -> 合法 int(100~60000, 10ms 步进), 否则抛 ValueError""" ms = int(str(text).strip()) if not REPORT_MIN <= ms <= REPORT_MAX: raise ValueError(f'上报间隔须在 {REPORT_MIN}~{REPORT_MAX} ms') if ms % REPORT_STEP: raise ValueError(f'上报间隔须为 {REPORT_STEP}ms 的整数倍') return ms def validate_target_temp(text): """目标温度输入 -> 合法 int(0~200 整数摄氏度), 否则抛 ValueError""" t = float(str(text).strip()) if t != int(t): raise ValueError('目标温度只支持整数摄氏度') t = int(t) if not TEMP_MIN <= t <= TEMP_MAX: raise ValueError(f'目标温度须在 {TEMP_MIN}~{TEMP_MAX} ℃') return t class FF485: """串口工作线程: 端口/波特率热切换 + 命令队列 + 回调(收发全在后台线程)。 on_event(str) 收发日志行(已译码, 附原始 hex) on_status(str) 连接状态变化(已连接/断开/失败/设备拔出) on_frame(frame, t_rx) 结构化帧, t_rx 为串口线程收到该帧时刻的 time.time()(在读取点打戳, 不受 GUI 轮询延迟影响) 回调在后台线程触发, GUI 侧需自行投递回主线程(queue + Qt 定时器轮询)。 """ def __init__(self, on_event, on_status, on_frame=None): self.on_event, self.on_status, self.on_frame = on_event, on_status, on_frame self.q = queue.Queue() self._target = None # 想态 (port, baud, bytesize, parity, stopbits) self._open_key = None # 当前已打开串口的参数元组 self.ser = None self.parser = FrameParser() self._lock = threading.Lock() threading.Thread(target=self._run, daemon=True).start() @staticmethod def list_ports_info(): """枚举串口, 返回 [(设备名, 显示标签), ...]。 标签 = "COMx 设备描述"(描述里的 "(COMx)" 尾巴去掉, COM 号已在最前), 多口描述完全相同(同型号多口)时追加物理位置/序列号消歧。 """ if not HAS_SERIAL: return [] items = [] for p in serial.tools.list_ports.comports(): desc = re.sub(r'\s*\((COM\d+)\)\s*$', '', (p.description or '').strip(), flags=re.I) if desc.upper() == p.device.upper(): desc = '' label = f'{p.device} {desc}'.rstrip() tail = p.location or p.serial_number or '' items.append((p.device, label, tail)) counts = collections.Counter(label for _d, label, _t in items) out = [] for dev, label, tail in items: if counts[label] > 1 and tail: # 同标签多口: 附物理位置消歧 label = f'{label} [{tail}]' out.append((dev, label)) return out def open(self, port, baud=DEFAULT_BAUD, bytesize=8, parity='N', stopbits=1): if not HAS_SERIAL: self.on_status('未安装 pyserial: py -m pip install pyserial') return with self._lock: self._target = (port, int(baud), int(bytesize), str(parity).upper(), int(stopbits)) def close(self): with self._lock: self._target = None def is_connected(self): with self._lock: return self.ser is not None def send(self, cmd): """发送一条 ASCII 命令(自动组帧); 未连接/命令非法走 on_status 提示""" with self._lock: ser = self.ser if ser is None: self.on_status('未连接串口, 命令被丢弃') return try: frame = build_frame(cmd) except ValueError as e: self.on_status(f'命令非法: {e}') return self.q.put((cmd, frame)) def _run(self): # 串口参数映射(pyserial 常量): 数据位/校验/停止位 bytesizes = {8: serial.EIGHTBITS, 7: serial.SEVENBITS, 6: serial.SIXBITS, 5: serial.FIVEBITS} parities = {'N': serial.PARITY_NONE, 'E': serial.PARITY_EVEN, 'O': serial.PARITY_ODD} stopbits = {1: serial.STOPBITS_ONE, 2: serial.STOPBITS_TWO} while True: with self._lock: target = self._target cur = self._open_key if target != cur: if self.ser is not None: try: self.ser.close() except Exception: pass self.ser = None self._open_key = None self.on_status('已断开') if target: port, baud, dbsize, parity, sbits = target try: self.ser = serial.Serial( port, baud, bytesize=bytesizes.get(dbsize, serial.EIGHTBITS), parity=parities.get(parity, serial.PARITY_NONE), stopbits=stopbits.get(sbits, serial.STOPBITS_ONE), timeout=0.15, write_timeout=1.0) # 写超时: 转换器停滞时 write 会 # 永久阻塞并卡死线程, 必须设上限 self.parser = FrameParser() self._open_key = target self.on_status(f'已连接 {port} @ {baud} ' f'{dbsize}{parity}{sbits}') except Exception as e: self.ser = None with self._lock: self._target = None blob = str(e) + repr(e) if 'PermissionError' in blob or '拒绝访问' in blob \ or 'Access is denied' in blob: hint = '串口被占用(串口助手/另一实例?)' elif 'FileNotFoundError' in blob or '找不到指定的' in blob \ or 'No such file' in blob: hint = '串口不存在,请刷新后重选' else: hint = '无法打开,详情见日志' # 状态标签只放短提示(长异常串会撑大参数行把窗口拉长), # 完整异常走 on_event 进收发日志 self.on_status(f'连接失败: {hint}') self.on_event(f'连接失败: {e!r}') if self.ser is not None: try: item = None try: item = self.q.get_nowait() except queue.Empty: pass if item is not None: cmd, frame = item self.ser.write(frame) self.on_event(f'→ {cmd} [{frame.hex(" ").upper()}]') # 按到达量读取, 不攒大块: 固定 read(256) 在持续帧流下要攒满 # 256 字节才返回(win32 字节间隔超时 150ms 因帧间隔更短永不 # 触发, 100ms 上报 ≈ 2.5s 一批), 表现为曲线/命令全按 3s 一卡 data = self.ser.read(self.ser.in_waiting or 1) if data: t_rx = time.time() # 在读取点打时间戳(曲线/CSV 用) for fr in self.parser.feed(data): if self.on_frame is not None: self.on_frame(fr, t_rx) self.on_event(f'← {describe(fr)} ' f'[{fr.raw.hex(" ").upper()}]') except OSError: try: self.ser.close() except Exception: pass self.ser = None self._open_key = None # 必须同步清除, 否则同参数重连被当作已打开而跳过 with self._lock: self._target = None self.on_status('串口丢失(设备拔出?), 请重新连接') time.sleep(0.02)